250000㎡ Factory Area 90+ Press Machines & Equipments
Craft EVA Foam Sheet Manufacturer & Wholesale Supplier
Premium high-density craft EVA foam sheets, rolls, glitter foam, adhesive-backed sticker sheets, and thermoformable Cosplay prop foam. Formamide-free (<200 ppm / 0 ppm options) and certified to EN 71, ASTM F963, and CPSIA for international stationery brands, craft retailers, school suppliers, and prop studios.
Leading Craft & Cosplay EVA Foam Production Capacity
Quanzhou Firefox New Material Co., Ltd. is one of China's premier manufacturers and global exporters of craft EVA foam sheets and specialty hobby foams. Operating 120,000 m² of precision foaming, splitting, surface coating, and automated packaging lines across China, Indonesia, and Vietnam, we support international craft chains, retail distributors, and professional Cosplay makers with consistent density, smooth closed-cell surfaces, and flawless die-cutting performance.
High-Density Microcellular Foam
Engineered densities from 45 kg/m³ for school DIY up to 100–130 kg/m³ for high-end thermoformable Cosplay armor with smooth, pore-free edges.
120+ Colors & Specialty Textures
Flawless Pantone color matching, non-shedding glitter coatings, plush velvet lamination, metallic foils, self-adhesive backing, and embossed patterns.
Retail Ready & Custom Sizing
A4, A3, 40x60cm, 50x70cm, master sheets (1x2m), and continuous rolls. Custom multi-pack polybagging with barcode header cards for retail display.
0 ppm Formamide & Lab Certified
Strict non-toxic formulation control fully certified to EN 71 Parts 1-3, ASTM F963, CPSIA (lead & phthalates free), and REACH SVHC standards.
Advanced Foaming, Splitting & Automated Converting Facilities
Take an inside look at Firefox Foam's hydraulic EVA foaming presses, ultra-precision slicing splitters, cleanroom glitter coating workshops, and automated retail packaging lines.
Three Manufacturing Hubs Supporting Global Retail & Craft Brands
To ensure duty-free tariff advantages, cost-efficient bulk ocean container supply, and rapid production turnaround, Firefox Foam operates three specialized manufacturing facilities across Asia.
Primary EVA Foaming & Color R&D Center
120,000 m² production campus with 30+ hydraulic compression foaming presses, continuous slicing splitters, high-speed glitter coating lines, and automated multi-pack packaging.
Southeast Asia Export & Sheeting Facility
35,000 m² manufacturing hub providing duty-free export tariff benefits to North American and European retail chains with dedicated high-volume craft sheet converting.
Stationery & Retail Packaging Center
Specialized automated converting, adhesive PSA coating, retail barcode packaging, and die-cutting facility providing JIT supply to global stationery and toy brands.
What Is Craft EVA Foam? Properties & Workability
Craft EVA foam (Ethylene-Vinyl Acetate sponge sheet) is a flexible, closed-cell copolymer foam engineered specifically for creative crafting, educational STEM projects, costume design, and professional prop fabrication.
Unlike standard industrial foams, high-grade craft EVA features an ultra-fine, velvety closed-cell micro-pore structure that produces clean, crisp cut lines with scissors or hobby knives without crumbling, fraying, or tearing.
In high-density formulations (80–120 kg/m³), craft EVA becomes highly thermoformable. When heated gently with a heat gun, it can be bent, stretched, curved, and shaped into complex 3D armor and props, retaining its molded shape permanently once cooled.
Formulated strictly with non-toxic, odorless, and formamide-free chemistry (0 ppm available), our craft EVA meets all international toy safety standards including EN 71, ASTM F963, and CPSIA.
Key Advantages of Firefox Craft & Cosplay EVA Foam
Engineered to deliver exceptional workability, aesthetic brilliance, and uncompromising child safety.
Ultra-Smooth High Density
Microcellular structure eliminates surface pits and pinholes, allowing direct primer and paint application without heavy filling.
Exceptional Heat Shaping
Heats rapidly at 110°C–140°C and holds compound curves, bevels, and embossed details permanently upon cooling.
Clean Cutting & Sanding
Slices cleanly with laser cutters, rotary blades, or scissors; sands with high-speed Dremel tools into glass-smooth edges.
120+ Vibrant & Glitter Colors
Fade-resistant Pantone pigment dispersion, non-shedding glitter coatings, plush felt lamination, and metallic finishes.
0 ppm Formamide Certified
Compliant with EN 71 Parts 1-3, ASTM F963, and CPSIA; free of heavy metals, phthalates, BPA, and noxious chemical odors.
Strong Bonding & Peel-and-Stick
Bonds instantly with contact cement, hot glue, or super glue, and available with pre-applied high-tack peel-and-stick backing.
From Kindergarten Classrooms to Hollywood Movie Sets
Explore how our craft and high-density EVA foam sheets serve diverse creative, theatrical, educational, and retail markets worldwide.
Cosplay Armor, Movie Props & Costume Fabrication
High-density (85–120 kg/m³) ultra-smooth EVA foam sheets in 2mm to 10mm thicknesses for thermoformable armor, weapon props, masks, and precision costume detailing dowels.
School Arts, STEM Curriculum & Classroom DIY
Non-toxic, formamide-free A4 and A3 rainbow color packs for kindergarten crafts, shape cutting, children's 3D puzzle projects, and tactile early-education building blocks.
Stationery Retail & Glitter DIY Craft Packs
High-sparkle non-shedding glitter EVA sheets and peel-and-stick adhesive foam sheets for scrapbooking, cardmaking, party decorations, and commercial craft retail blister packs.
Seasonal Holiday Décor & Foam Floral Art
Ultra-thin 1mm–1.5mm flexible EVA sheets for handmade artificial flower petals, Christmas ornaments, Halloween mask blanks, and carnival festival parade props.
Craft EVA Foam Technical Data Sheet (TDS Matrix)
Standard mechanical, physical, and safety specifications for Firefox Foam craft and Cosplay grade EVA foam sheets.
| Property | Test Method | Standard Craft Grade | High-Density Cosplay Grade |
|---|---|---|---|
| Polymer Composition | Chemical Analysis | Ethylene-Vinyl Acetate (18%–28% VA) | High-Vinyl Acetate Copolymer Matrix |
| Cell Structure | Microscopy | Microcellular Closed-Cell | Ultra-Dense Microcellular Closed-Cell |
| Apparent Density | ISO 845 / ASTM D3575 | 45 – 60 kg/m³ | 80 – 130 kg/m³ |
| Hardness | ASTM D2240 | 30 – 38 Shore C | 40 – 50 Shore C |
| Standard Thickness | Digital Gauge | 1.0mm – 10.0mm (±0.1mm) | 1.0mm – 25.0mm (±0.1mm) |
| Formamide Content | GC-MS / EN 71-3 | < 200 ppm (EU Standard) | 0 ppm / < 10 ppm (Child Safe Certified) |
| Tensile Strength | ASTM D412 | ≥ 0.45 MPa | ≥ 0.95 MPa |
| Elongation at Break | ASTM D412 | ≥ 180% | ≥ 220% |
| Water Absorption | ASTM D1056 | < 0.5% (Impermeable) | < 0.2% (Impermeable) |
| Thermoforming Temp | Heat Gun / Oven | 100°C – 120°C | 110°C – 150°C (Superior Curve Hold) |
| Color Fastness to Light | ISO 105-B02 | Grade 4 – 5 | Grade 5 (High UV Resistance) |
| Safety Certifications | Lab Standards | EN 71-1,2,3 / ASTM F963 / CPSIA | EN 71-1,2,3 / ASTM F963 / CPSIA / REACH |
Craft EVA Foam vs. Alternative Hobby Materials
See why high-density craft EVA foam is the preferred choice over standard craft felt, styrofoam, and heavy modeling plastics.
| Material | Workability & Cutting | Heat Formability | Durability & Water | Edge Finishing | Best Suited For |
|---|---|---|---|---|---|
| High-Density Craft EVA | Crisp scissor/laser cut, no fray | Excellent (Holds 3D Curves) | Waterproof, flexible, tear-resistant | Sands mirror-smooth with Dremel | Cosplay props, retail DIY, school crafts, floral art |
| Craft Felt / Fabric | Soft scissor cut, fibrous edges | None (Non-thermoformable) | Absorbs water, stains easily | Cannot be sanded or beveled | Appliqué, soft plush toys, sewing projects |
| Styrofoam / EPS Foam | Crumbles easily, hot wire needed | Melts into toxic fumes | Brittle, dents easily, breaks | Requires heavy coating/plaster | Floral base cones, block carving, insulation |
| Worbla / Thermoplastics | Requires heating to cut complex shapes | Excellent (High heat required) | Rigid, high weight, expensive | Requires extensive priming | Rigid armor shells, structural prop skeleton |
| Cardstock / Paperboard | Easy scissor cut, bends easily | None (Creases and folds only) | Damaged by moisture/water | Paper edge, cannot be beveled | Greeting cards, origami, papercraft boxes |
Craft EVA Form Factors, Colors & Specialty Finishes
We manufacture a complete line of craft EVA finishes tailored for global retail stationery shelves and professional maker studios.
High-Density Cosplay Sheets & Dowels
100–130 kg/m³ smooth-finish sheets, triangular bevels, and half-round foam dowels for professional costume prop crafting.
Glitter EVA Foam (No-Shed Formula)
High-brilliance metallic glitter bonded with proprietary clear polymers preventing messy sparkle shedding during cutting.
Adhesive-Backed (Peel & Stick) Foam
Pre-applied with uniform, high-tack acrylic pressure-sensitive adhesive and easy-peel grid-printed siliconized release liner.
Textured & Plush Velvet Laminated
Embossed woodgrain, carbon fiber, scales, and leather grain textures, plus soft felt/velvet fabric laminated EVA sheets.
7-Stage Precision Manufacturing for Premium Craft EVA
From high-purity non-toxic compounding to ultra-precise splitting and automated retail packaging.
Non-Toxic Compounding
Virgin EVA resin, inorganic non-azo pigments, and child-safe blowing agents blended in internal dispersion kneaders.
High-Pressure Foaming
Precision hydraulic compression molding presses expanding uniform EVA foam buns under controlled temperature and pressure.
Thermal Annealing
Extended stabilization in temperature-controlled curing chambers releasing residual internal stresses and degassing volatiles.
High-Precision Splitting
Automated CNC bandknife splitters slicing master foam buns into exact thickness sheets from 1mm up to 25mm (±0.1mm tolerance).
Surface Finishing & Coating
Roll-to-roll glitter application, adhesive PSA lamination, plush velvet backing, or thermal roll embossing textures.
Automated Sheeting & Trimming
High-speed rotary guillotine shears cutting sheets into standard A4, A3, 40x60cm, 50x70cm, or custom customer dimensions.
Retail Packing & Barcoding
Automated multi-color collation, clear polybag packaging with custom printed header cards, barcode labeling, and shrink wrapping.
Export Palletizing
Heavy-duty corrugated master cartons, moisture-barrier wrapping, edge protection, and fumigation-free palletization.
Complete OEM / ODM Private Label Capabilities
Custom Sheet Dimensions & Roll Formats
We supply custom sheet sizes and continuous rolls tailored to your brand's retail catalog and manufacturing lines:
- Standard Stationery Sizes: A4 (210x297mm), A3 (297x420mm), 9x12 inches, 12x12 inches (Scrapbooking).
- Large Format Sheets: 40x60cm, 50x70cm, 60x90cm, 100x100cm, and master sheets (1x2 meters).
- Continuous Master Rolls: Widths up to 1500mm, continuous roll lengths from 10m to 100m.
- Die-Cut Shapes & Kits: Pre-cut letters, numbers, geometric shapes, and DIY assemble craft sets.
Retail-Ready Packaging & Branding
Full turnkey private label packaging solutions compliant with major US and European retail requirements:
- Header Card Polybags: 5-pack, 10-pack, 20-pack multi-color assortments with Euro-hole hang tags.
- Shrink Wrap Packs: Tight clear film with full-color printed paper insert and EAN/UPC barcodes.
- Display Boxes (PDQ & FSDU): Countertop and floor retail display shippers printed with your brand artwork.
- Private Label Branding: Custom branded paper sleeves, belly bands, and multilingual instructions.
Rigorous In-House Testing for Guaranteed Child Safety
Every batch of craft EVA foam is verified in our certified in-house laboratory to ensure full compliance with international toy safety directives.
Formamide Content Testing
Gas chromatography-mass spectrometry testing guaranteeing formamide levels <200 ppm, with 0 ppm options for infant toys.
Heavy Metal Migration
Testing for 19 heavy metals (Lead, Cadmium, Mercury, Chromium, etc.) ensuring zero toxic chemical transfer onto children's hands.
Phthalate & BPA Screening
Complete screening for DEHP, DBP, BBP, DINP, and regulated plasticizers compliant with US Consumer Product Safety Commission.
Color Rub & Bleed Testing
Wet and dry rub fastness testing ensuring vibrant dyes do not bleed onto skin, clothing, or crafting glues.
Certified to European & American Safety Standards
Our craft EVA foam materials are accompanied by full third-party test reports from SGS, TÜV, and Intertek for seamless customs clearance.
EN 71 Parts 1, 2 & 3
Full mechanical, flammability, and chemical migration compliance under the European Toy Safety Directive (2009/48/EC).
ASTM F963 & CPSIA
Standard Consumer Safety Specification for Toy Safety and Lead/Phthalate limits for children's craft products.
REACH SVHC & RoHS
Free of 230+ Substances of Very High Concern, hazardous heavy metals, and ozone-depleting blowing agents.
ISO 9001, BSCI & Sedex
Internationally audited ethical manufacturing, fair labor practices, and rigorous factory quality management systems.
Export Packaging & Container Logistics
Clean Protective Packaging
To prevent moisture, corner crushing, and edge curling during ocean container transport:
- Heavy-Duty Outer Cartons: 5-ply double-wall corrugated cartons with high edge crush resistance (ECT).
- Corner & Edge Protectors: Rigid cardboard corner angles preventing strapping marks on foam sheets.
- Moisture Barrier Bags: Inner polybags with desiccant pouches protecting against ocean humidity.
Lead Times & Shipping Hubs
Flexible FOB / CIF / DDP ocean shipping from Xiamen, Shanghai, Surabaya (Indonesia), or Ho Chi Minh (Vietnam):
- Sample Swatch Kits: Dispatched in 2–4 business days via DHL / FedEx air courier.
- Bulk Production Lead Time: 10–15 business days for standard sheets; 18–22 business days for custom retail packaging.
- Palletized Loading: Optimized 20GP, 40GP, and 40HQ container space utilization to minimize unit freight costs.
Craft EVA Sheet Technical Specification Checklist
To accelerate sampling and receive an exact price quotation, provide the following parameters when submitting your RFQ.
Sheet Size & Thickness
Specify size (A4, A3, 40x60cm, 50x70cm, rolls) and thickness (1mm, 2mm, 3mm, 5mm, 10mm, etc.).
Density & Grade
Target density (Standard Craft 45–60 kg/m³ vs. High-Density Cosplay 80–120 kg/m³).
Colors & Surface Finish
Plain colors (Pantone codes), glitter finish (fine/chunky), adhesive backing (PSA), or textured embossing.
Packaging & Barcodes
Bulk master cartons, retail polybag packs with header cards, shrink-wrapped sets, and private label artwork.
Sustainable Craft EVA & Closed-Loop Recycling
Firefox Foam is committed to responsible environmental stewardship. We recover and reprocess clean production scrap back into acoustic and industrial underlayment foams, achieving a 92% raw material utilization rate across our foaming lines.
Our craft EVA formulations utilize clean organic blowing agents and non-azo, heavy-metal-free pigments. They produce zero hazardous VOC emissions during hobby crafting and laser cutting, ensuring a clean, safe creative environment for children and artists.
Real-World Customer Success Stories
Tier-1 Craft Retail Chain (15M+ Sheets/Year)
Supplied custom multi-color A4 and 12x12 inch glitter and plain craft EVA sheets for a leading US arts & crafts chain. Delivered 100% on-time container fulfillment across 3 consecutive years with zero quality recalls and flawless barcode compliance.
Movie Prop & Cosplay Studio Supply
Engineered ultra-dense 100 kg/m³ smooth-skin Cosplay EVA foam sheets for an international costume prop studio. Achieved razor-sharp laser cutting, superior heat curve retention, and mirror-smooth paint finish without requiring heavy surface primer.
0 ppm Formamide School Craft Kits
Developed certified 0 ppm formamide multi-color EVA foam packs for a major European educational distributor. Achieved full compliance with strict French and European child safety standards for kindergarten STEM crafting.
Technical Documents & Safety Test Reports
Download complete compliance reports and product specifications directly from our technical center.
- Craft EVA Sheet Complete Technical Data Sheet (TDS)
- EN 71-1, 2, 3 European Toy Safety Test Certificate (SGS)
- ASTM F963 / CPSIA US Toy Safety Compliance Report
- Formamide Content GC-MS Laboratory Test Report (<200 ppm / 0 ppm)
- REACH SVHC 230+ Substance Screening Declaration
- RoHS 3 (EU 2015/863) Heavy Metals Compliance Statement
- High-Density Cosplay Foam Thermoforming & Painting Guide
- Private Label Retail Packaging Specifications & Dielines
Craft EVA Sheet Sourcing & Technical FAQ
Answers to the most common questions from international stationery buyers, craft distributors, and costume prop designers.
Partner with Firefox Foam for Premium Craft EVA Solutions
Request Free Craft Sample Kit
Receive a comprehensive material sample pack including high-density Cosplay sheets, standard craft foam, glitter finishes, and 120+ color swatch chips for your evaluation.
Request Free Sample KitSubmit Bulk RFQ & Private Label Inquiry
Send your custom sheet specifications, retail packaging artwork, or container volume requirements to receive factory-direct wholesale pricing within 24 hours.
Submit RFQ & ProjectRelated High-Performance Foam Products
Ready to Order Certified Child-Safe Craft EVA Foam?
Contact Firefox Foam's sales team today for factory-direct container pricing, private label packaging options, and full EN 71 test reports.
As one of the most experienced craft eva foam suppliers in China, we have world-leading production equipment and strong manufacturing capabilities. Please rest assured to wholesale customized craft eva foam from our factory. For price consultation, contact us.